Aluminum Sheet Bend Radius Chart

Therefore the bend allowance added to the flange lengths is equal to the total flat.

Aluminum sheet bend radius chart.

Divide 50 by the material s reduction percentage as specified by the material supplier subtract by 1 and then multiply by the plate thickness. 0 060 crs 2 000 2 000 r0 031 aluminum 90 deg. You described a rough rule to find a steel s minimum bend radius. The bend allowance and bend deduction are two measures that relate the bent length of a piece of sheet metal to the flat length.

Sheet metal bend radii if these guidelines are not followed more research and or some form of analysis may be requried. Per the aluminum association inc. You can easily modify the material thickness inside radius and k factor for each thickness at the top of each column. Sheet metal bend allowance chart pdf sheet metal bend allowance chart excel.

Table 1 preferred recommended 90 degree bend radii for various sheet metals. The bend radii listed are standard minimum if manufacturing for aircraft and aerospace applications. Let s say i have a 2 mm thick sheet and i want to bend it. I can now see that the minimum flange length is 8 5 mm for such a bend so i have to keep it in mind when designing.

Aluminum minimum bend radii for 90 degree cold forming of sheet and plate. To keep it simple i also use a 2 mm inside radius. Refer to table s for your choice of material. To use the tables below.

Material bend radii and minimum bend size charts please note. Radii for various thicknesses expressed in terms of thickness t. The bend radius you select may not be available if the geometry of the part will not allow us to bend with the specific tooling required to achieve that radius. We go beyond the general rules of sheet metal bending as our customers want tight bend radii for sheet metal parts.

Use the minimum bend dimension values in the charts below for your minimum closeness of cutout to a bend. The bend allowance describes the length of the neutral axis between the bend lines or in other words the arc length of the bend. Since commercial sheet metal bending can be done with less concern for stresses caused during forming operation the radius can be near zero for thin sheet metal. The minimum bend radius data shown in these charts is measured to the inside of the bend.

The inside radii are based off of a standard air bend force chart.